Idex-health-science VS-606V7 Series User Manual

VS-606V7 Series Instruction ManualCOMPACT GENERAL-PURPOSE INVERTER(VOLTAGE VECTOR CONTROL)

10OthersWARNING(Ref. page)• Do not perform withstand voltage test on any part of the VS-606V7.This electronic equipment uses semiconductors and is vul

100Register No. bit Description002AHAlarm Contents0 Operator stop (STP)1 Sequence error (SER)2 FWD - REV command simulation input (EF)3 External baseb

101* Communications error contents are saved until fault reset is input. (Reset is enabled during run.)Register No. bit Description02EHInverter Status

102•Storing parameters [Enter command] (can be written only.)When a parameter is written from the PLC by communications, the parameter is written to t

103Error Codes* Refer to the parameters list for parameters that can be changed during operation. Error Code Contents01HFunction code error• Function

104•Performing self-testVS-606V7 is provided with a function to perform self-diagnosis for operation check of the serial communication I/F circuit. Th

105• Using Energy-saving Control ModeVerify that the parameter n002 is set to 0 (V/f control mode) when performing energy-saving control. Setting n13

106• Energy-saving voltage lower/upper limit (n141, n142, n159, n160) Sets the upper and lower limits of the output voltage. When the value calculate

107In the energy control mode, the max. applicable voltage is calculated using the output power. However, a temperature change or the use of another

108• Search Operation Power Detection Hold Width (n161)When the power fluctuation is less than this value, the output voltage is held for 3 seconds.

109The energy-saving coefficient K2 (n140) is set to a value that corresponds with that motor code (n158).Motor CodeMotor Type Voltage Class Capacity

11WARNING DISPLAYA warning label is displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter

110• Using PID Control ModeFor details of the PID control setting, refer to the block diagram of the Inverter’s internal PID control or the block diag

111Notes: 1. When selecting frequency reference from the control circuit terminal FR as the target or feedback value, the V-I switch of SW2 on the co

112• Intregal (I) Limit (n134)This parameter prevents the calculated value of the integral control from exceeding the fixed amount. There is normally

113• PID Output Gain (n163)This parameter adjusts the output gain.• PID Feedback Value Adjusting Gain (n129)Parameter n129 is the gain that adjusts th

114IntIntegralNote: The integral can only be reset when the inverter is stopped or PID is cancelled via multi-function input.

115

116• Using Parameter Copy FunctionThe VS-606V7 standard digital operator JVOP-140 can store parameters for one inverter. A backup power supply is not

117• Prohibiting Parameter Read Selection (n177)Select this function to prevent accidentally overwriting the parameters stored in EEPROM or in the dig

118[Example] Store the parameters read out from the inverter, in the EEPROM inside the digital operator.*1 When READ is enabled (n177=1), this setting

119Writes the parameters stored inside the digital operator in batch to the inverter. Write-in is possible only for the inverters with the same produ

12CONTENTSNOTES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . . 31. RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120A setting range check and matching check for the written-in parameters are executed after the parameters are written from the digital operator to t

121Collates the parameters stored in the digital operator with the parameters in the inverter. As well as write-in, VERIFY is possible only for the i

122The voltage class and maximum applicable motor capacity (whose parameters stored in the digital operator are read out) is displayed.[Example] Displ

123The software No. (of the inverter whose parameters stored in the digital operator are read out) is displayed.[Example] Display the software No. of

124Display ListNote: While rEd, CPy, or vFy is displayed by blinking, key input on the digital operator is disabled. While rEd, CPy and v

125• Unit selection for Frequency Reference Setting/DisplayParameter and monitor display for which selection of unit function is valid•Function Outlin

126Notes:1. The frequency reference parameters and monitor display data for which this selection of unit function is valid, are stored in the i

1277. Maintenance and Inspection•Periodical InspectionPeriodically inspect the inverter as described in the following table to prevent accidents and t

128Replacement of cooling fan• Inverter of W-dimension (width) 2.68 inches (68mm), 5.51 inches (140mm), 6.69 inches (170mm), and 7.09 inches (180mm).1

1298. Fault Diagnosis and Corrective ActionsThis section describes the alarm and fault displays, explanations for fault conditions and corrective acti

13•Selecting Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . .71•Building Interface Circuits with External Devices . . . . . . . .

130< Corrective Actions of models with digital operator >Alarm Display and ContentsAlarm DisplayInverter StatusExplanationCauses and Corrective

131BlinkingWarningFault contacts do not change state.OP…(parameter setting error when the parameter setting is performed through the MEMOBUS communica

132BlinkingWarningFault contacts do not change state. BB (External baseblock)Baseblock command at multi-function terminal is active. The inverter outp

133Protective OperationOutput is shut OFF and motor coasts to a stop.OC (Over current)Inverter output current momentarily exceeds approx. 250% of rate

134Protective OperationOutput is shut OFF and motor coasts to a stop.UV2 (Control power supply fault)Voltage fault of control power supply is detected

135Protective OperationOutput is shut OFF and motor coasts to a stop.RH (Installed type braking resistor overheating)The protection function has opera

136Protective OperationOutput is shut OFF and motor coasts to a stop.EF‰ (External fault)Inverter receives an external fault input from control circui

137Protective OperationOutput is shut OFF and motor coasts to a stop.CPF-05AD converter fault is detectedCycle power.If the fault remains replace the

138Alarm DisplayInverter StatusExplanationCauses and Corrective ActionsDigital OperatorRUN(Green)ALARM(RED)Stops according to parameter.STP (Emerge

1399. Specifications•Standard Specifications (200V Class)Voltage Class 200V single- / 3-phaseModelCIMR-V7*C‰‰‰‰3-phase 20P1 20P2 20P4 20P7 21P5 22P2 2

141. RECEIVINGAfter unpacking the VS-606V7, check the following:• Verify that the part numbers match your purchase order or packing slip.• Check the u

140Protective FunctionsMotor Overload Protection Electronic thermal overload relayInstantaneous OvercurrentMotor coasts to a stop at approx. 250% of i

141Other FunctionsDisplayStatus Indicator LED RUN and ALARM provided as standard LEDsDigital Operator (JVOP-140)Available to monitor frequency referen

142• Standard Specifications (400V Class)Voltage Class 400V 3-phaseModelCIMR-V7*C‰‰‰‰3-phase 40P2 40P4 40P7 41P5 42P2 43P0 43P7 45P5 47P5Single-phase

143Protective FunctionsMotor Overload Protection Electronic thermal overload relayInstantaneous Over CurrentMotor coasts to a stop at approx. 250% of

144Other FunctionsDisplayStatus Indicator LED RUN and ALARM provided as standard LEDsDigital Operator (JVOP-140)Available to monitor frequency referen

145• Standard WiringFOR SINGLE-PHASEUSE R\LI AND S\L2(MAX. 33kHz)

146Connection Example of Braking Resistor

147Terminal Description* DC power supply input terminal is not applied to CE/UL standards.‡Can be switched to pulse monitor output.Type Terminal Name

148• Sequence input connection with NPN/PNP transistor Sequence connection with NPN transistor (0V common)When connecting sequence inputs (S1 to

149Sequence connection with PNP transistor (+24V common)

15 2 0 P 1 0B Single-Phase 200VAC2 Three-Phase 200VAC4 Three-Phase 400VACNo. Applicable maximum motor outputOP1 0.13 HP (0.1

150• DimensionsFig. 2D1

151Dimensions in inches (mm)/mass in lb (kg) /Heat Loss (W)Voltage classCapacity HP(kW)W H D W1H1H2H3 H4D1dMassHeat Loss (W)Fig.Heat-sinkUnit Total200

152400V3-phase0.5 (0.2)4.25 (108)5.83(148)3.62 (92)3.78 (96)4.65 (118)0.20 (5)5.04 (128)0.79(20)M42.65 (1.2)9.4 13.7 23.1 20.75(0.4)4.25 (108)5.83(148

153• Recommended Peripheral DevicesIt is recommended that the following peripheral devices should be mounted between the AC main circuit power supply

154Surge suppressors• Ground fault interrupter:Select a ground fault interrupter not affected by high frequencies. To prevent malfunctions, the curren

155First Functions (Parameters n001 to n049)No.Register No. for Trans-missionName Setting RangeSettingUnitInitial SettingUser SettingRef. Page001 0101

156024 0118Frequency reference 1(Master speed frequency reference)0.00 to 400.0Hz0.01Hz (less than 100Hz) / 0.1Hz (100Hz or more)6.00Hz 50025 0119 Fre

157Second Functions (Parameters n050 to n079)No.Register No. for Trans-missionName Setting RangeSettingUnitInitial SettingUser SettingRef. Page050 013

158070 0146Analog frequency reference filter time parameter (CN2 Vin) 0.00 to 2.00s 0.01s 0.10s 79071 0147Analog frequency reference gain(CN2 Iin)-255

Third Functions (Parameters n080 to n119)No.Register No. for Trans-missionName Setting RangeSettingUnitInitial SettingUser SettingRef. Page080 0150 Ca

162. IDENTIFYING THE PARTS

160084 0154 Jump frequency 20.00 to 400.0Hz0.01Hz (less than 100Hz) / 0.1Hz (100Hz or more)0.00Hz 60085 0155 Jump frequency 30.00 to 400.0Hz0.01Hz (le

161107 016BMotor resistance for one-phase0.000 to 65.50Ω0.001Ω (less than 10Ω) / 0.01Ω (10Ω or more)(Note 3) 44108 016C Motor leak inductance0.00 to 6

162Fourth Functions (Parameters n120 to n179)109 016DTorque compensation voltage limiter0 to 250% 1% 150% –110 016E Motor no-load current 0 to 99% 1%

163127 017F Frequency reference 160.00 to 400.0Hz0.01Hz (less than 100Hz) / 0.1Hz (100Hz or more)0.00Hz 51128 0180 PID control selection 0 to 8 1 0 11

164151 0197Timeover detection selection0 to 4 1 0 94152 0198Setting unit selection of communications frequency reference/frequency monitor0, 1, 2, 3 1

165Notes: 1. Not initialized by parameter initalization.2. Upper limit and initial setting of setting range are doubled at 400 class.3. Changes depend

166• 200V class single-phase• 400V class 3-phase* Values of motor line-to-line resistance are set to half of the standard value.= Values between V/f m

167Appendix - CE ConformanceCE Conformance - Low Voltage Directive (LVD) Compliance

168CE Conformance - Electro-Magnetic Compatibility (EMC) Compliance In order to conform to EMC standards, exclusive-use

169Recommended Line Filters for VS-606V7 made by Rasmi Electronic Ltd( 200 V three phase) Rated Voltage: AC 250V three phase Ambient Tempe

17Main Circuit Terminal ArrangementTerminal arrangement of the main circuit terminal differs depending on the inverter model.The terminal arrangement

170VS-606V7PE L1 L2/NU V WPEL1L2/NPEMainsScreendinput cableFootprintFilterLoadMotor CablescreenedL1L2/NPEL1L2PEFILTER3~MAppendix 1.2Installation of Li

171VS-606V7PE L1 L2 L3U V WPEL1L2PEMainsScreendinput cableFootprintFilterLoadMotor CablescreenedL1L2 L3PEL1L2PEFILTER3~MAppendix 1.3Installation of Li

172Safety Warnings and Operating Information for InvertersIntroductionDepending on their protection rating configuration, parts of inverters can have

173EU Manufacturer’s DeclarationProductsStatic inverter, series VS-606V7ScopeYASKAWA inverters are components (BDM*, defined by IEC 22g/21CDV) designe

YASKAWA ELECTRIC AMERICA, INC.Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (847) 887-7000 Fax: (847)

183. MOUNTING•Choosing a Location to Mount the InverterBe sure the inverter is protected from the following conditions:• Extreme cold and heat. Use on

19• Mounting DimensionsTo mount the VS 606 V7, dimensions as shown below are required. Caution!1. The above dimensions are common for both open chassi

2PREFACEYASKAWA’s VS-606V7 is such a small and simple inverter; as easy as using a contactor. This instruction manual describes installation, maintena

20• Mounting/Removing ComponentsRemoving and Mounting Digital Operator and CoversNOTE: Mount the inverter after removing the front cover, digital oper

21• Removing digital operatorAfter removing the front cover, lift the upper and lower sides (section A) of the right side of the digital operator to d

224. WIRING• Wiring Instructions(1) Always connect the power input terminals R/L1, S/L2, and T/L3 (R/L1, S/L2 for single-phase) and power supply via a

23• Wire and Terminal Screw Sizes1. Control Circuit2. Main Circuit200V Class 3-phase Input SeriesNote: The wire size is set for copper wires at 160°F

24200V Class Single-phase Input SeriesNote: The wire size is set for copper wires at 160°F (75°C)Note: Three-phase input is also available for 0.1 to

25• Wiring the Main Circuit• Main circuit input power supplyConnect the power supply wiring to input terminals L1 (R), N/L2(S) and L3(T) [L1(R), N/L2(

26• Wiring the Control CircuitOnly basic insulation is provided for the control circuit terminals.Additional insulation may be necessary in the end pr

27Open the front cover and verify that the strip length is 0.22 in. (5.5mm)• Wiring InspectionAfter completing wiring, check the following:• Wiring is

285. OPERATING THE INVERTERInitial setting of control mode selection (n002) is set at V/f control mode.•Test RunThe inverter operates by setting the f

29Status indicator lamp Operation Check Points• Motor rotates smoothly.• Motor rotates in the correct direction.• Motor does not have abnormal vibrati

3NOTES FOR SAFE OPERATIONRead this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS-606V7. In this ma

30• Operating the Digital OperatorAll functions of the VS-606V7 are set by the digital operator. Below are descriptions of the display and keypad sect

31Description of Status Indicator LED’sThere are two LED’s on the middle right section of the face of the VS-606V7. The inverter status is indicated b

32• LED DescriptionBy pressing on the digital operator, each of the function LED’s can be selected.The following flowchart describes each function LED

33Return to Multi-Function monitor• Selecting monitorPress key. When is ON, data can be displayed by selecting monitor No.[Example] Monitoring Outpu

34• MonitoringFollowing items can be monitored by U-parameterparameterNo.Name DescriptionU-01Frequency reference (FREF)*¹HzFrequency reference can be

35

36Fault history display methodWhen U-09 is selected, a four-digit box is displayed. The three digits from the right show the fault description, and th

37• Simple Data SettingDigital setting (Refer to 5, OPERATING THE INVERTER) and potentiometer setting are both available for simple accel/decel operat

38Notes

396. PROGRAMMING FEATURESFactory settings of the parameters are shown as in the tables.•Parameter Set-up and InitializationThe following table descr

4Warnings for UL/cUL Marking • Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.• The Inverter inter

40•Using V/f Control ModeVector control mode is preset at the factory. Control mode selection (n002): 0: V/f control mode (initial setting) 1: Vecto

41• Typical setting of V/f patternSet the V/f pattern according to the application as described below. For 400V class, the voltage values (n012, n015,

42•Full-range automatic torque boost (when V/f mode is selected. n002=0)Motor torque requirement changes according to load conditions. Full range auto

43•Using Vector Control ModeSetting the control mode selection (n002) can use a vector control mode.n002=0: V/f control mode (factory setting)1: Vecto

44Select slip compensation status during regeneration•Motor parameter calculationThe following shows an example of motor parameter calculation:(1) Mot

45•V/f pattern during vector controlSet V/f pattern as follows during vector control.The following examples are for 200V class motors. When using 400V

46•Switching LOCAL/REMOTE ModesThe following functions can be selected by switching the LOCAL or REMOTE mode. To select RUN/STOP commands or frequency

47•Selecting Run/Stop CommandsRefer to Switching LOCAL/REMOTE Modes (Page 44) to select either the LOCAL mode or REMOTE mode.Operation method (RUN / S

48•Operating (RUN /STOP commands) by communicationsSetting parameter n003 to 2 in REMOTE mode can give RUN / STOP commands by communication (MEMOBUS c

49Example of frequency reference by voltage signal1)

5RECEIVINGMOUNTINGCAUTION(Ref. page)• Do not install or operate any inverter which is damaged or has missing parts.Failure to observe this caution may

50•Setting Operation Conditions“Reverse run prohibit” setting does not accept a reverse run command from the control circuit terminal or digital opera

51Additional settings for 16-Step speed operationSet n120 ~ n127 to frequency reference 9-16.A multi-function input must be set to multi-step speed re

52•Adjusting speed setting signalTo provide frequency reference by analog input of control circuit terminal FR and FC, the relationship between analo

53• To operate the inverter with frequency reference of 50% to 100% at 0 to 10V input

54*When “deceleration to a stop” is selected (n005=0).By setting “Multifunction Input Selection” (either of n050 to n056) to “11 (accel/decel time sel

55n018 settingNotes: Parameter n018 can be set during stop. If the numeric value exceeded 600.0 sec. is set for the accel/decel time when n

56To prevent shock at machine start/stop, accel/decel can be performed in S-curve pattern.Note: The S-curve characteristics time is the time from acce

57If an excessive load is applied to the machine, the resultant output current increase can be compared to the threshold setting of parameter n098, th

58• Overtorque detection function selection 1 (n096)(1) To detect overtorque at accel/decel, set to 3 or 4.(2) To continue the operation after overtor

59Effective when either of output terminal function selections n057, n058 or n059 are set to “frequency detection” (setting: 4 or 5). “Frequency detec

6WIRINGWARNING(Ref. page)• Start wiring only after verifying that the power supply is turned OFF.Failure to observe this warning can result in electri

60This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate without resonance caused by machine systems.

61• Cumulative Operation Time Selection (n087)Cumulative operation time setting.Inverter operating time set with parameter n087 is accumulated by the

62• Input / Output Open Phase Protection*1 0% setting - no detection*2 0.0 sec setting - no detection• Recommended set values: 7% for n16610sec.

63• Speed search commandRestarts a coasting motor without stopping it. This function enables smooth switching between motor commercial power supply op

64To hold acceleration or deceleration, input accel/decel hold command. The output frequency is maintained when the accel/decel hold command is input

65Selects the function to be monitored at analog output terminals AM-AC.In initial setting, analog voltage of approx. 10V is output when output freque

66Analog output AM-AC can be used as a pulse train output (output frequency monitor). Set n065 to 1 when using pulse train output.n065 settingPulse tr

67Used as a sourcing outputUsed as a sinking inputNOTEPeripheral devices must be connected according to the following load conditions when using pulse

68Set inverter output transistor switching frequency (carrier frequency).Setting values 7, 8, or 9 multiplies output frequency according to output fre

69Reducing Motor Noise or Leakage Current (n080)Frequency setting varies according to inverter capacity (kVA).(1) Reduce continuous output current whe

7CAUTION(Ref. page)• Verify that the inverter rated voltage coincides with the AC power supply voltage.Failure to observe this caution can result in p

70(3) Set carrier frequency (n080) to either 1, 2, 3, 4 when using vector con-trol mode. Do not set to 7, 8, or 9. (4) Carrier frequency is automati

71Selects the stopping method suitable for application.• Deceleration to stopExample: when accel/decel time 1 is selectedUpon termination of the FWD (

72• Coast to stopExample: when accel/decel time 1 is selectedUpon removal of the FWD (REV) run command, the motor starts coasting.• DC injection braki

73•Building Interface Circuits with External DevicesMulti-function input terminal S1 to S7 functions can be changed when necessary by setting paramete

74Initial settingTerminal function at 3-wire sequence selectionWhen 0 is set at the terminal S3 (n052), terminal S1 becomes run command, terminal S2 b

75(Example:)Set n003 = 1, n004 = 2, n008 = 0.Open: Run by frequency reference from multi-function input terminal FR and run command from multi-functio

76Time Chart at UP/DOWN Command Input

77Notes:(1) When UP/DOWN command is selected, the upper limit speed is set regardless of frequency reference.(2) Lower limit value is either minimum o

78• Communication/multi-function input terminal selection input (setting: 18) Operation can be changed from communication command, or from mu

79n077 settingSetting Name Description0 Disabled The multi-function input is disabled1Auxiliary frequency reference (FREF2)When frequency reference 2

8OPERATIONWARNING(Ref. page)• Only turn ON the input power supply after replacing the digital operator/blank cover (optional).Do not remove the digita

80Analog input levelThe VBIAS value to be added is doubled for 400V class inverters.Frequence reference bias (n0

81Multi-function analog input signal selection (n078)Frequency reference bias setting (n079)Parameter No. Name UnitSetting RangeInitial Settingn078 Mu

82Multi-function output terminal MA, MB, P1 and P2 functions can be changed when necessary by setting parameters n057, n058, and n059.• Terminal MA an

83•Setting Frequency by Current Reference InputInitial setting of multi-function output terminalNOTENever input voltage reference to control circuit t

84Current reference selectionAfter changing DIP switch (V/I switch of SW2) to the “I” side, PRESS on the digital operator, then set the following pa

85• Frequency Reference by Pulse Train InputFrequency reference can be set by pulse train input from the multi-function input terminal.• Input pulse s

86Automatically adjusts the output frequency and output current according to the load to continue operation without stalling the motor.• Stall prevent

87• Stall prevention (current limit) level during running (n094)Sets the stall prevention (current limit) level during running in units of 1% (Inverte

88n115 setting• Accel/decel time selection during stall prevention (n116)With this function, acceleration/deceleration time when moving to prevent sta

89•Decreasing Motor Speed FluctuationAs the load becomes larger, motor speed is reduced and motor slip value is increased. The slip compensating funct

9OPERATION (Cont.)MAINTENANCE AND INSPECTIONCAUTION(Ref. page)• Never touch the heatsink or braking resistor, the temperature is very high.Failure to

90•Motor ProtectionThe VS-606V7 protects against motor overload with a built-in electronic thermal overload relay.• Motor rated current (electronic th

91• General-purpose motor and inverter duty motorInduction motors are classified as general-purpose motors or inverter motors, based on their cooling

92•Selecting Cooling Fan OperationIn order to increase lifetime, the cooling fan can be set to operate only when inverter is running.•Using MEMOBUS (M

93•Communications connection terminalUse the following S+, S-, R+ and R- terminals for MEMOBUS communications. Change the termination resistor as show

94•Setting necessary parameters for communicationCommunication related parameters must be set for PLC communication. parameters n151 to n157 cannot be

95•Message formatFor communications, the master (PLC) sends a command to the slave (VS-606V7) and the slave responds to it. The configuration for send

96• Read out holding register contents [03H]Reads out the contents of the holding registers with the continuous numbers for the specified quantity. Th

97• Writing to several holding registers [10H]Specified data are written into the several specified holding registers from the specified number, respe

98• Data• Reference Data (available to read out/write in)Note: Write in “0” for unused bit. Never write in data for the reserved register.• Simultaneo

99• Monitor Data (available only for read out)Register No. bit Description0020HStatus signal0 Run command 1 : Run 0 : Stop1 Reverse run 1 : Reverse ru